API 2540 – Volume Correction Factors

Introduction

This procedure calculates the Volume Correction Factor (VCF) for correcting from the density at base conditions (60Β°F and 0 psig) to alternate temperature and pressure conditions.

Step 1:

Unless otherwise directed, check the input values to determine if they are in the range of this standard. The following are the valid limits.

-58.0^\circ F \leq t \leq 302.0^\circ F\~\ 0 \leq P \leq 1500 \text{ psig}\~\\rho_{60,\text{min}} \leq \rho_{60} \leq \rho_{60,\text{max}}

-58.0^\circ F \leq t \leq 302.0^\circ F\\~\\ 0 \leq P \leq 1500 \text{ psig}\\~\\\rho_{60,\text{min}} \leq \rho_{60} \leq \rho_{60,\text{max}}

If commodity type is specified

The following table give 𝜌60 limits for the various commodity groups.

* Water Density is Approximately 100kg/m3 *

If P<0 psig then P=0 and continue with procedure.

Step 2:

Shift the input 𝜌60 value to the density basis πœŒβˆ—. If the commodity group has been specified, then compute using the following formulas.

\rho^* = \rho_{60}\big{1 + \exp\left[-0.8A^2 – A^2\right] \big}

\rho^* = \rho_{60}\big\{1 + \exp\left[-0.8A^2 - A^2\right] \big\}

Where:

A = \left[ \left(\frac{K_0}{\rho_{60}} + K_1 \right) \frac{1}{\rho_{60}}\right]

A = \left[ \left(\frac{K_0}{\rho_{60}} + K_1 \right) \frac{1}{\rho_{60}}\right]


𝐾0 βˆ’ Coefficient in correlation for 𝛼60(kg2/m6℉)
𝐾1 βˆ’ Coefficient in correlation for 𝛼60(kg/m3℉)
𝜌60 βˆ’ Density at base conditions (60℉ and 0psig)(kg/m3)

Step 3:

In preparation of calculating the correction factor due to temperature, 𝐢𝑇𝐿, determine the coefficient of thermal expansion at the base temperature of 60Β°F, 𝛼60. The coefficients used in this equation depend upon the commodity group. Use the same coefficients that were used in Step 3.

\alpha_{60}=\left(\frac{K_0}{\rho^*}+K_1 \right)\frac{1}{\rho^*}

\alpha_{60}=\left(\frac{K_0}{\rho^*}+K_1   \right)\frac{1}{\rho^*}

Where:
𝐾0 βˆ’ Coefficient in correlation for 𝛼60(kg2/m6℉)
𝐾1 βˆ’ Coefficient in correlation for 𝛼60(kg/m3℉)
πœŒβˆ— βˆ’ Density at shifted base conditions(kg/m3)

Step 4:

Calculate the difference in the Reference Temperature and the Liquid Temperature.

\Delta t=t-T_1

\Delta t=t-T_1

Where:
Δ𝑑 βˆ’ Reference Temperature minus the Liquid Temperature(℉)


Use this value to calculate the volume correction factor due to temperature, 𝐢𝑇𝐿:

C_{TL}=esp\big{-\alpha_{60}\Delta t \left[1+0.8\alpha_{60}(\Delta t)\right]\big}

C_{TL}=esp\big\{-\alpha_{60}\Delta t \left[1+0.8\alpha_{60}(\Delta t)\right]\big\}

Step 5:

Correct a volume measured at alternate conditions to base conditions and/or correct base density to alternate conditions.

\rho = C_{TL} \cdot \rho_{60} \~\ V_{60} = V_t \cdot C_{TL}

\rho = C_{TL} \cdot \rho_{60} \\~\\ V_{60} = V_t \cdot C_{TL}

Where:
𝜌 βˆ’ Density at alternate conditions(kg/m3)
𝐢𝑇𝐿 βˆ’ Volume Correction Factor due to Temperature
𝑉60 βˆ’ Volume at base conditions (60℉ and 0psig)
𝑉𝑑 βˆ’ Volume at alternate temperature
𝜌60 βˆ’ Density at base conditions (60℉ and 0psig)(kg/m3)

Case Guide

Part 1: Create Case

  1. Select the API 2540 – Volume Correction Factors application from the PLTB Misc. Module
  2. To create a new case, click the β€œAdd Case” button
  3. Enter Case Name, Location, Date and any necessary notes.
  4. Fill out all required Parameters.
  5. Make sure the values you are inputting are in the correct units.
  6. Click the CALCULATE button to overview results.

Input Parameters

  • Liquid Type
  • Specific Gravity Range
  • Ko – API Correlation Parameter
  • K1 – API Correlation Parameter
  • Reference Temperature (Β°F)
  • Specific Gravity
  • Liquid Temperature (Β°F)

Part 2: Outputs/Reports

  1. If you need to modify an input parameter, click the CALCULATE button after the change.
  2. To SAVE, fill out all required case details then click the SAVE button.
  3. To rename an existing file, click the SAVE As button. Provide all case info then click SAVE.
  4. To generate a REPORT, click the REPORT button.
  5. The user may export the Case/Report by clicking the Export to Excel icon.
  6. To delete a case, click the DELETE icon near the top of the widget.

Results

  • Coefficient of Thermal Expansion
  • Volume Correction Factor for Thermal Expansion
  • Corrected Specific Gravity

References

  • Hydraulics for Pipeliners – C.B. Lester
  • API standard 2540 Manual of Petroleum Measurement Standards, Chapter 11.1-Volume Correction Factors, Volume X – Background, Development, and Program Documentation.
  • API RP 1117 Movement of In-Service Pipeline

Updated on January 4, 2024

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