Regulator & Station Piping Sizing

Introduction

Sizing of regulator is performed using the Universal Gas Equation:

Subsonic Flow Equation

Q = C_{g} P_1 \sqrt{\frac{520}{G_f T} \sin \left[ \left(\frac{3417}{C_1}\right) \sqrt{\frac{\Delta P}{P_1}} \right]}

Q = C_{g} P_1 \sqrt{\frac{520}{G_f T} \sin \left[ \left(\frac{3417}{C_1}\right) \sqrt{\frac{\Delta P}{P_1}} \right]}

Where:
𝑄 =Gas Flowrate (scf/h)
𝐺𝑓 = Gas Specific Gravity
𝑇 = Absolute Temperature (°R)
𝐶𝑔 = Gas Sizing Coefficient
𝐶𝑣 = Liquid Sizing Coefficient
𝐶1 = 𝐶𝑔/𝐶𝑣
𝑃1 = Gas Sizing Coefficient
Δ𝑃 = 𝑃1 − 𝑃2 − Differential Pressure Across Valve
𝑃2 = Outlet Pressure (psia)

Sonic Flow Equation is Reduced to:

Q=C_gP_1\sqrt{\frac{520}{G_fT}}

Q=C_gP_1\sqrt{\frac{520}{G_fT}}

Case Guide

Part 1: Create Case

  1. Select the Regulator & Station Piping Sizing application from the Regulator & Meters Module
  2. To create a new case, click the “Add Case” button
  3. Enter Case Name, Location, Date and any necessary notes.
  4. Fill out all required Parameters.
  5. Make sure the values you are inputting are in the correct units.
  6. Click the CALCULATE button to overview results.

Input Parameters

  • Class Location
  • Temperature
  • F – Design Factor
  • T – Temperature Derating Factor
  • Gas Specific Gravity
  • Regulator Sizing Data
    • P1 – Inlet Pressure
    • P2 – Outlet Pressure
    • Q – Flow Rate
    • Gas Specific Gravity
    • Flowing Gas Temperature
    • C1 – Valve Recovery Coefficient
    • Capacity Factor (80% Recommended)
  • Upstream Pipe and Operational Data
    • P1 – Operating Pressure – Upstream
    • Q – Flow Rate
    • V – Assumed Gas Velocity
    • F – Design Factor
    • T – Temperature Derating Factor
    • SMYS – Specified Minimum Yield Strength
    • E – Longitudinal Joint Factor
  • Downstream Pipe Operational Data
    • P2 – Operating Pressure – Downstream
    • Q – Flow Rate
    • V – Assumed Gas Velocity
    • F – Design Factor
    • T – Temperature Derating Factor
    • SMYS – Specified Minimum Yield Strength
    • E – Longitudinal Joint Factor

Part 2: Outputs/Reports

  1. If you need to modify an input parameter, click the CALCULATE button after the change.
  2. To SAVE, fill out all required case details then click the SAVE button.
  3. To rename an existing file, click the SAVE As button. Provide all case info then click SAVE.
  4. To generate a REPORT, click the REPORT button.
  5. The user may export the Case/Report by clicking the Export to Excel icon.
  6. To delete a case, click the DELETE icon near the top of the widget.

Results

  • Regulator Sizing Results
    • Cg – Gas Sizing Coefficient – Calculated
    • Cgr – Gas Sizing Coefficient – Recommended
    • Flow Conditions:
  • Upstream Results
    • ID1 – Calculated Inside Diameter (in)
    • Minimum Required Pipe Wall Thickness (in)
    • OD1 – Calculated Outside Diameter (in)
  • Downstream Results
    • ID1 – Calculated Inside Diameter (in)
    • Minimum Required Pipe Wall Thickness (in)
    • OD1 – Calculated Outside Diameter (in)

References

  • AGA Report No. 3 – Orifice Metering of Natural Gas and other Related Hydrocarbon Fluid – Parts 1-4

Updated on December 26, 2023

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